Mil QPL and Commercial Hermetic connectors
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MIL-DTL-38999 Series I, II, III and IV Hermetic Connectors
Same-Day Delivery on Most Common Shell Styles and Layouts
Full Range of D38999 Series I thru IV Pin and Socket Insert Arrangements
DSCC Approved QPL Hermetics
1 x 10-7 cc/Helium per Second Leakage Rate
CRES, CRS, Titanium and Inconel® Shells with Vitreous Glass Sealing
Jam Nut, Solder Mount, Wall Mount and Box Mount Options
Product Applications
The MIL-DTL-38999 Series I, II, III and IV family of hermetic connectors are ideal for high-pressure/low-leakage applications in air, sea and space environments. Glenair is on the Qualified Product List (QPL) for all configurations of MIL-DTL-38999 Series I through IV pin and socket hermetic connectors. We also offer our D38999 type commercial part numbers for applications that do not require MS qualified products.
Materials
Glenair MIL-DTL-38999 Series I, II, III and IV Hermetic Connectors are made of stainless (CRES) or cold rolled steel (CRS), with glass insulators fused to the connector shell, and contacts meeting a leak rate of 1 X 10-7 cc/Helium per second. Maximum design flexibility is built into the Series I, II, III and IV Military Standard Hermetic Connectors - with a minimum of 2 to a maximum of 128 circuits per connector in a wide variety of contact arrangements IAW MIL-STD-1560. Fluorosilicone rubber interfacial and peripheral seals ensure pisitive sealing with plug connectors.
Nickel-iron alloy 52 gold-plated contact, available in sizes 8, 10, 12, 16, 20 and 22D, depending on the layout chosen, offer a wide selection of insert arrangement options. Solder cup, feed through (PCB Flexprint) and eyelet contact styles are also available.
Same-Day Inventory
Because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders.
| Shell, Barrel Coupling and Jam Nut (Hermetic) | Stainless steel per AMS-QQ-S-763 |
|---|---|
| Shell, Barrel, Coupling Nut and Jam Nut (Hermetic) | Carbon steel per ASTM-A108, Tin plated per ASTM-B545 |
| Front and Rear Insulators | Glass-filled liquid crystal polymer (LCP) in accordance with MIL-M-24519, Type GLP-30F |
| Grommet, Peripheral Seal and Interfacial Seal | Blended elastomer, 30% silicone per ZZ-R-765, 70% fluorosilicone per MIL-R-25988 |
| Hermetic Insert | Vitreous glass |
| Pin Contact (Hermetic) | Nickel-iron alloy per ASTM F30 (Alloy 52), 50 microinches gold plater per ASTM B488 Type 3 Code C Class 1, 27 over nickel plate per QQ-N-290 Class 2, 50-100 microinches |
| Socket Contact (Hermetic) | Copper alloy, Gold Plated IAW ASTM B488, Type 3, Code C |
| Adhesives | Silicone and epoxy |
| Potting Compound, PCB and Solder Cup Versions | Environmental and Hermetic Connectors: High-strength epoxy, Hysol EE4215. Filter Connectors: Stycast 2850FT/Catalyst 11 thermally conductive epoxy encapsulant. |
| Plating Code | Material | Finish | Specification |
|---|---|---|---|
| Glenair Commercial Equivalent Plating Codes | |||
| Z1 | Stainless Steel | Passivate | AMS-QQ-P-35 |
| FT | Carbon Steel | Fused Tin Plate | ASTM-B545 or ASTM-B339 |
| ZL | Stainless Steel | Electrodeposited Nickel | SAE-AMS-QQ-N-290, Class 2 |
| MIL-DTL-38999 Plating Codes | |||
| D | Carbon Steel | Fused Tin Plate | ASTM-B545 or ASTM-B339 |
| E | Stainless Steel | Passivate | AMS-QQ-P-35 |
| N | Stainless Steel | Electrodeposited Nickel | SAE-AMS-QQ-N-290, Class 2 |
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Series 80 Mighty Mouse Hermetic Connectors
Same-Day Delivery on Most Common Shell Styles and Layouts
Space Grade Special Screening Available
1 x 10-7 cc/Helium per Second Leakage Rate
Jam Nut, Solder Mount, Wall Mount and Box Mount Options
Stainless Steel Shells with Vitreous Glass Sealing with All Standard Material Options, plus Titanium and Inconel® Options
The Series 80 Connector was originally developed as a smaller and lighter alternative to D38999 connectors for aerospace applications such as Attack Helicopters and Unmanned Aerial Vehicles. Today, the Series 80 Mighty Mouse serves in dozens of safety-critical defense, medical, industrial and geo-physical applications.
The Series 80 Mighty Mouse Connector is supplied in six mating styles, including a triple-start threaded version, a push-pull quick-disconnect version and rugged bayonet-lock. All the connectors in the Series 80 family are available in hermetic versions with PC tail or solder cup terminations. Made of stainless steel with a glass seal, Mighty Mouse hermetics are available with solder cup or PC tail contacts and are 100% tested to meet 1 X 10-7 cc/second helium leakage and an open face pressure rating of 1000 PSI.
| Shell, Barrel Coupling and Jam Nut (Hermetic) | Stainless steel per AMS-QQ-S-763 |
|---|---|
| Front and Rear Insulators | Glass-filled liquid crystal polymer (LCP) in accordance with MIL-M-24519, Type GLP-30F |
| Grommet, Peripheral Seal and Interfacial Seal | Blended elastomer, 30% silicone per ZZ-R-765, 70% fluorosilicone per MIL-R-25988 |
| Hermetic Insert | Vitreous glass |
| Contacts (Hermetic) | Nickel-iron alloy per ASTM F30 (Alloy 52), 50 microinches gold plater per ASTM B488 Type 3 Code C Class 1, 27 over nickel plate per QQ-N-290 Class 2, 50-100 microinches |
| Adhesives | Silicone and epoxy |
| Potting Compound | Epoxy. |
| Plating Code | Material | Finish | Specification |
|---|---|---|---|
| Z1 | Stainless Steel | Passivate | AMS-QQ-P-35 |
| ZL | Stainless Steel | Electrodeposited Nickel | SAE-AMS-QQ-N-290, Class 2 |
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A Comprehensive Line of MIL-DTL-26482 Series I and II Type Bayonet Hermetic Connectors
Bulkhead Feedthrus, Jam Nut, Flange Mount and Solder Mount Receptacles
<1 X 10-7 cc/second Helium Leak Rate at 1 ATM Differential
General Purpose Medium Desnity Connector
Quick Release, Bayonet Coupling
Solder and Eyelet Contacts
9 Shell Sizes with up to 61 Contacts
#20, #16 and #12 AWG Contacts
Space Grade Special Screening Available
Complete Range of Materials and Finishes, Including Titanium and Inconel® Options
Harsh Application Environments
The Glenair MIL-DTL-26482 Series I and II Bayonet-Lock Connector is ideally suited for vacuum chambers and other military and commercial applications that utilize this general purpose medium density cylindrical connector and that require helium leak test rates of less than 1 X 10-7 cc/second. The bayonet mechanism provides fast and easy coupling, especially when the connector is situated in an awkward or hard to reach location.
A wide range of available mounting styles - including both narrow and wide flange mounts - provide complete flexibility in interconnect system design. PC and solder cup contacts allow easy integration and termination it I/O cabling and electronic sub-systems.
Intermateability
Glenair MIL-DTL-26482 Type hermetics are interchangeable and intermateable with the wide range of industry-standard bayonet connectors designed around MIL-DTL-26482 and/or qualified to VG 95328, including ITT Cannon KPT..
| Shell, Barrel Coupling and Jam Nut (Hermetic) | Stainless steel per AMS-QQ-S-763 |
|---|---|
| Front and Rear Insulators | Glass-filled liquid crystal polymer (LCP) in accordance with MIL-M-24519, Type GLP-30F |
| Grommet, Peripheral Seal and Interfacial Seal | Blended elastomer, 30% silicone per ZZ-R-765, 70% fluorosilicone per MIL-R-25988 |
| Hermetic Insert | Vitreous glass |
| Contacts (Hermetic) | Nickel-iron alloy per ASTM F30 (Alloy 52), 50 microinches gold plater per ASTM B488 Type 3 Code C Class 1, 27 over nickel plate per QQ-N-290 Class 2, 50-100 microinches |
| Adhesives | Silicone and epoxy |
| Potting Compound | Epoxy. |
| Plating Code | Material | Finish | Specification |
|---|---|---|---|
| Z1 | Stainless Steel | Passivate | AMS-QQ-P-35 |
| ZL | Stainless Steel | Electrodeposited Nickel | SAE-AMS-QQ-N-290, Class 2 |
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MIL-DTL-83723 Series III Threaded and Bayonet Coupling Hermetic Connectors
<1x10-7 cc/second Helium Leak Rate @ 1 ATM Differential
Quick Release Bayonet or Threaded Coupling
Solder Cup, Straight Pin and PCB Contacts
Space Grade Special Screening Available
Complete Range of Materials and Finishes,
Including Titanium and Inconel® Options.
9 Shell Sizes Available with 2 to 61 Contacts
Jam Nut, Flange Mount and Solder Mount Receptacles
Product Applications
The MIL-DTL-83723 Series III type connector is ideally suited for use on commercial, military and aerospace interconnect systems that demand hermetic sealing and high vibration resistance in a medium density cylindrical connector. Thirty-three insert arrangements are available in both threaded and bayonet coupling styles for a wide range of applications.
Materials
Glenair MIL-DTL-83723 Series III Hermetic connectors are offered in either passivated stainless steel or fused tin over stainless steel, with glass insulators fused to the connector shell, and contacts meeting a leak rate of 1 X 10-7 cc/Helium per second. Maximum design flexibility is built into the MIL-DTL-83723 hermetic connector – with a minimum of 2 to a maximum of 61 circuits per connector in a wide variety of contact arrangements IAW MIL-STD-1554. Fluorosilicone elastomer interfacial and peripheral seals ensure positive sealing with plug connectors.
Gold plated nickel-iron alloy 52 contacts — available in sizes 12, 16 and 20—depending on the layout chosen—offer a broad selection of insert arrangement options. Solder cup, straight pin and PCB contact styles are standard.
Same-Day Inventory
Because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders.
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Corrosion Resistant Stainless Steel Harsh Environment Hermetic Connectors for Power and Signal Applications
Layouts IAW MIL-STD-1651 in Shell Sizes 8 to 48
Solder Mount, Flange Mount, Jam Nut and Bulkhead Feed-Thru Styles Available
Solder Cup and Eyelet Contacts
Keyed Polarization
Space Grade Special Screening Available
<1x10-7 cc Helium per Second Leakage Rate
Stainless Steel or Fused Tin over Steel Plate, Plus Titanium and Inconel® Options.
Product Applications
Glenair MIL-DTL-5015 type commercial hermetic connectors are general purpose, low-density circular connectors ideally suited for applications that require power and signal contacts in a glass sealed hermetic package. This series is available in a wide range of shell sizes and contact layouts that are compatible with all standard environmental MIL-DTL-5015 plug connectors.
Materials
These MIL-DTL-5015 type hermetic connectors are made from passivated stainless steel or ferrous steel shells, with glass insulators fused to the connector shell, and contacts meeting a leak rate of 1 X 10-7 cc/Helium per second. The Glenair MIL-DTL-5015 type hermetic connector is equipped with fluorosilicone elastomer interfacial and peripheral seals which provide positive sealing with plug connectors.
Gold plated nickel-iron alloy 52 contacts are available in sizes 0, 4, 8, 10, 12 and 16, depending on the layout chosen. Solder cup and eyelet contact styles are standard.
Same-Day Inventory
Because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders. Glenair also makes and stocks all the standard connector accessory backshells typically specified with 5015 type connectors.
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Corrosion Resistant Connectors Designed for Use in Harsh Geophysical, Marine and Oil-Patch Applications
Marine Grade Naval Bronze AMS 4640 Plug Coupling Rings
Marine Grade Alloy 316 Stainless Steel Machined Shells
Contact Layout from 2 to 128 Contacts
Anti-Vibration/Anti-Decoupling Device on All Plugs
Locksmith Keying Polarization
Full Line of Accessories: Backshells, Protective Covers and Molding Adapters
Product Applications
Glenair's Series 22 Geo-Marine® connectors offer high-density insert arrangements for a variety of oceanographic, geophysical and other severe environmental applications. The Mated stainless steel plug and receptacle have a hydrostatic pressure sealing capacity of up to 5000 psi (345 bar), and feature a hermetic glass seal for extremely harsh environments.
Features
Series 22 Geo-Marine® hermetic connectors feature single-start stub-Acme threads for quick coupling of plug and receptacle, reducing thread fouling and binding as a result of dirt, grit and other foreign debris. Receptacles can be ordered in standard and scoop-proof shell styles for maximum design flexibility.
The full spectrum product line also includes plugs, bulkhead feed-thru connectors, connector savers and a choice of separate rear connector accessories to satisfy various cable or wire bundle termination requirements. Protective sealing covers are available for both plug and receptacle connectors and provide 5000 psi hydrostatic sealing when installed per recommended torque values. Gold plated nickeliron alloy 52 solder cup contacts, available in sizes 8, 12, 16, 20 and 22, depending on the layout chosen, offer a wide selection of insert arrangement options.
Same-Day Inventory
Because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders.
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MIL-DTL-24308/9 and Glenair Commercial Hermetic D-Submarine Connectors
All Appropriate Contacts in Solder Cup or Pierced Contact Styles
One Piece Machined Shell for both the Solid Flange Mount (Type A) and Jackpost Mount (Type B) Configurations
CRS with Fused Tin Plating or “H” Class, or Stainless Steel with Matte Nickel Finish (“K” Class)
Shell Sizes 1 Through 6
Space Grade Connector
Custom Configurations Available
Product Applications
Glenair MIL-DTL-24308 D-Subminiature hermetic connectors are high density, compact connectors suited for use in rack and panel, cable to panel and cable to cable applications where an airtight seal is required. Front- and rear-mount shell styles are available with both solder cup and eyelet contacts in six shell sizes for maximum design flexibility.
Materials
D-Subminiature hermetic connectors are offered with passivated stainless steel, fused tin and nickel plated shells, with glass insulators fused to the connector shell. Ferrous alloy goldplated contacts, available in sizes #20 and #22 contacts—on standard and high-density arrangements, respectively—meet a leak rate of 1 X 10-7 cc/Helium per second. Choose from 11 different insert arrangements with 9 to 104 circuits, in accordance with MIL-DTL-24308/9H and Glenair commercial series. Connectors with panel sealing are available with nitrile, fluorosilicone and silicone O-rings.
Same-Day Inventory
Because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders.
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A Full Range of MIL-DTL-83513 Type Micro-D Hermetic Connectors
Weld Mount, Solder Mount and Rear Panel Sealing Options
Vibration and Shock Resistant TwistPin Contact System
9 to 100 Sockets in 9 Shell Sizes
Space Grade Special Screening Available
1 x 10-6 cc/Helium per Second Leakage Rate
Solder Cup, PC Tail and Pre-Wired Pigtail Termination Options
Machined Kovar® Shells and Contacts with Moisture Resistant Plating
Product Applications
Glenair MIL-DTL-83513 type Micro-D hermetic connectors are ideal for high-pressure/low-leakage applications where size, weight and vibration resistance are a critical concern. Sophisticated electronics enclosures, vacuum chambers and cryogenic equipment all benefit from the airtight seal and moisture resistant plating found on Glenair hermetic Micro-D connectors. Solder mount, weld mount and rear panel O-ring shell styles are available to meet a variety of design requirements.
Materials
Kovar® — an iron nickel alloy — is used in both the shells and contacts, and provides a chemical bond with the glass insulator for maximum hermeticity. Shells are then plated with nickel after the glass insulator is fired to enhance corrosion resistance. Contacts are plated with gold to ensure superior electrical conductivity. Connectors are offered with a minimum of 9 sockets, up to a maximum of 100 sockets — in two, three and four row solder cup and pigtail configurations. Fluorosilicone rubber interfacial seals and O-rings ensure positive sealing with plug connectors and panels. Gold plated Kovar® socket contacts boast superior vibration resistance when used in conjunction with Glenair’s innovative TwistPin contact system in the plug.
Same-Day Inventory
Because Glenair makes all its hermetic connectors in-house, including the machining of shells, molding of interfacial seals and firing of hermetic components, we can offer you outstanding availability on stock products and fast turnaround on special orders.
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